Breaking Free from Your OEM Shackles: How 3D Scanning and Printing Are Transforming Critical Spare Part Management

Micah Chaban is the Founder and VP of Sales at RapidMade, a company at the forefront of 3D scanning, reverse engineering, and additive manufacturing. With a strong background in sales and business development, Micah has played a critical role in establishing RapidMade as a leader in digital manufacturing solutions. The company specializes in 3D scanning to create precise digital models, reverse engineering to reproduce or improve parts, and 3D printing to manufacture components with speed and efficiency. RapidMade empowers businesses to break free from OEM part monopolies, enabling them to maintain equipment more cost-effectively and sustainably.

3D scanning and reverse engineering are changing the way businesses approach part production. What makes these technologies so valuable compared to traditional manufacturing methods?

Micah Chaban: The biggest advantage is flexibility. Traditional manufacturing relies on expensive tooling, long lead times, and large minimum order quantities. 3D scanning and reverse engineering eliminate those barriers by allowing us to create highly accurate digital models of parts—whether they’re discontinued, damaged, or need improvements. Instead of being forced to buy a whole new system because one component is unavailable, businesses can replicate or enhance what they already have. This reduces costs, minimizes downtime, and puts control back in the hands of the customer.

How does RapidMade’s 3D scanning and reverse engineering process work?

Micah Chaban: It starts with capturing a detailed digital model of a part. We use high-precision 3D scanners to collect millions of data points, creating an accurate mesh model of the object. From there, we convert that data into a 3D CAD file that can be used for manufacturing or modification. If a customer needs a part replicated exactly, we ensure it meets tight tolerances, typically within 0.001 inches. If improvements are needed—like reinforcing weak areas or updating designs for better performance—we can modify the model before production.

What are some of the biggest advantages of using 3D scanning and printing for spare parts instead of relying on OEMs?

Micah Chaban: The main advantages are cost savings, shorter lead times, and independence. OEMs often mark up parts significantly—sometimes six to ten times their actual value. They also dictate availability, which means businesses are stuck waiting for backorders or forced into expensive upgrades when parts are discontinued. With 3D scanning and printing, companies can produce parts on demand, eliminating unnecessary downtime and inventory costs. Plus, they have the freedom to modify and optimize parts as needed, rather than being restricted to what the OEM provides.

Can you share a real-world example of how RapidMade helped a client overcome OEM supply chain issues?

Micah Chaban: Absolutely. We worked with a manufacturer that had a production line at risk of shutting down because a critical machine part was no longer available from the OEM. They were told the only option was to replace the entire system, which would have cost hundreds of thousands of dollars. Instead, they sent us the worn-out part. We scanned it, reverse-engineered the design, and produced a replacement part in days. Not only did this save them money, but it also kept their operation running without major disruptions.

How do you ensure the quality and durability of 3D-printed parts compared to traditional manufacturing?

Micah Chaban: Quality is a top priority. First, we use high-resolution scanning to make sure every detail is captured accurately. Then, we select the right materials based on the part’s function—whether it needs to be heat-resistant, impact-resistant, or chemically stable. Our production methods include industrial-grade 3D printing, machining, and post-processing to meet tight tolerances. We also offer certification and conformance documentation to guarantee that parts meet the required specifications.

What types of businesses benefit the most from RapidMade’s services?

Micah Chaban: Any company that relies on equipment maintenance or needs custom parts can benefit. That includes manufacturers, aerospace and automotive industries, energy sector companies, medical device makers, and even businesses in the food and beverage industry. If a part is difficult to source, too expensive, or requires design improvements, our services provide a cost-effective and flexible solution.

Where do you see the future of 3D scanning and printing heading in the next five to ten years?

Micah Chaban: The technology is advancing rapidly, and we’re going to see even more widespread adoption across industries. Material science is improving, which means stronger, more heat-resistant, and more cost-effective 3D-printed parts. AI-driven automation will also enhance scanning and design processes, making reverse engineering even faster and more precise. Ultimately, I think we’ll see a shift where companies no longer stockpile spare parts but instead manufacture them on demand as needed.

For businesses looking to get started with 3D scanning and reverse engineering, what’s the best way to begin?

Micah Chaban: The best first step is to reach out to us with images or details of the part they need. We provide an initial assessment and quote based on the complexity of the scan and any reverse engineering required. From there, we guide them through the process—whether they need an exact replication or modifications for improved performance.

How can potential clients contact RapidMade to discuss their projects?

Micah Chaban: They can visit our website at RapidMade.com or reach out to us directly via email at info@rapidmade.com. We’re happy to discuss any project, whether it’s a single part or a full-scale production run.

If you’re looking to break free from costly OEM parts and gain full control over your manufacturing and equipment maintenance, RapidMade has the solution. Contact us today to learn how our 3D scanning, reverse engineering, and printing services can transform your business.